As we all know, it is impossible to
completely avoid the color difference for photo book printing. The
key is how to control the color difference within a reasonable range. The first
step to control the color consistency of products photo book printing is to establish a perfect color management system, so that operators can
understand the standard of qualified products, including the following two
points.
1. Determine the upper and lower limit of
product color with customers
When a product is produced for the first
time, the upper and lower limit of the standard color of the product shall be
made, and the standard sample sheet shall be determined after the sample is
sealed by the customer. In future production, the standard color of the
standard sample sheet (or the first batch of product sample sheet) is taken as
the basis, and the fluctuation of color shall not exceed the upper and lower
limit of the standard. That is to say, confirm the range of color difference
standard with customers in advance, ensure the color consistency of products,
and give the production personnel a reasonable range of color fluctuation, so
as to make the product color standard more operable. We must not simply catch
up with the batch samples in each production, which will lead to the more
batches of printing, the more serious the color difference of the products, and
the difference is a hundred miles. In addition, it must be noted that the
"standard sample sheet" sealed by customers should be replaced
regularly, so as to avoid the deviation between the standard sample sheet and
the actual printed product due to a long time.
2. Improve the system of signature and
inspection of first and last parts
If you want to further ensure the
implementation of color standards, the inspection items of product color should
be included in the "product first and last parts inspection system"
and "inspection quality record", so as to facilitate the workshop
management personnel to control the color difference of products, and the
unsuitable products will not be passed. At the same time, the managers and
operators of the workshop should strengthen the inspection and sampling
inspection to ensure that the products beyond the reasonable range of color
difference can be found and handled in time in the production process. With the
development of printing detection technology, the accuracy of color difference
detection equipment has been greatly improved. If conditions permit, printing
enterprises can introduce relevant color difference control equipment to
realize digital color difference management.
Equipped with printing standard light
source
Some printing enterprises do not use
printing standard light source, which brings hidden trouble to color
consistency control of printing products. There is a big difference between the
color of products seen under the lighting light source when working at night
shift and the color of products seen under daylight when working on day shift,
which easily leads to color difference of printing. Therefore, it is suggested
that printing workshop must use printing standard light source for lighting,
and standard light source box should be equipped if necessary.
Ensure the quality of printing ink
Printing enterprises sometimes encounter
such a situation: after the printing products are placed at the customer's
place for a period of time, the ink color gradually changes, but the same
phenomenon does not occur in the previous batches of printed products. This
situation is generally due to the use of expired ink. The shelf life of
ordinary ink is usually one year, and it is easy to fade printing products when
using expired ink. Therefore, in the use of ink must pay attention to the ink
shelf life, adhere to the first in first out principle. In addition, in the
printing production process, but also pay attention to the use of ink
additives. If the ink additive is used excessively, the color of the ink may
change after printing. Therefore, in the use of various ink additives, it is
best to communicate with the ink supplier to determine the correct proportion
of additives.