The correct printing pressure is the key for
the book printing quality, especially the screen printing of
halftone dots and line printing has high requirements for printing pressure,
and only the correct printing pressure can print exquisite and high-quality
products.
1. The pressure of the ink distribution
device
This pressure belt refers to the pressure
between the ink distribution roller and the anilox roller, and its main
function is to control the size and uniformity of ink transfer. The pressure
between the two rollers is large (small gap), the ink volume on the surface of
the anilox roller is relatively small, and vice versa.
The size of the printing pressure is
related to the size of the printing area. Generally speaking, the pressure with
a larger printing area can be lighter to increase the ink volume to increase
the thickness and vividness of the ink layer. The printing area is smaller and
more delicate text patterns, the pressure should be slightly higher, in order
to reduce the amount of ink to improve the clarity of small text, the principle
of the pressure is generally determined by the characteristics of the product.
When printing dots, the pressure is relatively higher, the pressure of small
text lines can be slightly higher, and the large characters and large solid
products can be relatively small.
2. The pressure of the ink transfer device
The function of the pressure between the
anilox roller and the printing plate roller of the ink transfer device is to
evenly transfer the ink on the anilox roller to the printing plate. Whether
this pressure is correct or not has a great relationship with the definition of
printing. The anilox roller puts a lot of pressure on the plate roller, and the
printed text patterns become thicker, double shadows, reverse white, small
fonts are blurred, and the flexographic dots will be printed with serious image
enlargement, which will darken and change the tone level. Deep, poor image
definition, and excessive pressure will reduce the printing durability of the
printing plate, and it will be easy to pile up ink, resulting in
"irregular fatness" deformation defects during printing. If the
embossing force is too light, the ink from the anilox roller cannot be
transferred to the printing plate, and printing cannot be performed. The best
printing pressure should be the horizontal contact between the anilox roller
and the printing plate.
3. The pressure of the imprinting device
This pressure refers to the printing
pressure of the plate roller and the impression roller on the cardboard. The
effect of this pressure is to accurately transfer the ink layer on the printing
plate to the cardboard. In the book printing process, this is the
last key. The pressure is too high. The printed flexo has a spread-like dot,
with a light middle color and a deep circle around it, which has a great
influence on the image level. The text line version spreads the imprint on both
sides, small fonts are easy to blur, and there is a clear sense of depression
when touched by hand. The correct pressure is when the printed surface
(protruding part) is in contact with the cardboard, the dot enlargement is the
smallest, the word line is clear, no double printing is spread, all the text
images are printed, and no leakage is the best. The depth of the press into the
cardboard should not exceed 0.3mm, and during the printing process, it should
be adjusted at any time according to the specific printing conditions to keep
it in the best condition.